5 Gallon Barreled Water Filling Machine Production Line 
This barrel water filling and packing line is different from small PET bottle filling. Usually the barrel is recycle using, so the barrel cleaning is very important as the first step. In our rinsing machine, the barrel will be cleaned by multiple liquids, from alkali water to disinfecting water, and then to the pure water, to ensure every barrel can be cleaned absolutely. And then the filling machine and capping machine will start to work automatically.

5 Gallon Barreled Water Cleaning Filling and Packing Flow chart 

Barrel Cap Remover  (Optional)

Function: to remove the caps that leave on the 5gallon barrel bottle if it is used.

External Bottle Brush Washer

Function: clean the external of 5 gallon bottles with brush and water

Internal Bottle brush Washer 

Function: Clean the inside bottle.

Washing/disinfecting /filling/capping Machine

Function: wash & clean internal bottle with hot alkali water, detergent water，recycled water,pure water —–filling water into empty bottle—– capping the filled bottles with plastic caps.

Conveyor belt

The post 5 gallon barreled water filling machine first appeared on Filling Machine Manufacturer.

PET bottle Sparkling Water 3 in 1 Rinsing Filling and Capping Machine
Each machine elements that contact with the liquid is made of high quality stainless steel, The critical components are made by numerically-controlled machine tool, and the whole machine condition is under detection by photoelectric sensor. It is with advantages of high automation, easy operation, good abrasive resistance, high stability, low failure rate, etc.

Features
1. with bottle neck clipping transmission structure, the bottle conveyance is stable; very convenient and swift to use different bottles for filling in the same machine by adjusting the height of conveyor and several exchanging parts.
2. with Isobaric filling theory, filling speed is quick and precision is high; the filling level is adjustable.
3. With spring type washing clipper, empty bottles are turned 180°along the guiding roll for inside rinsing; the washing nozzle adopts plum blossom shape multiple holes to rinse the bottle bottom, washing efficiency is high.
4. Capping machine adopts France technology, the capping is by magnet torque; the cap catching adopts twice catching to ensure the veracity.The capping force is adjustable, constant torque capping will not damage caps and the cap is good sealed and reliable.
5. The whole machine is operated by touch screen, controlled by PLC and frequency conveyor etc., with functions of no bottle no cap feeding, waiting when lack of bottles, stopping if bottle is blocked or no cap in cap guiding pipe.

Parameters:

1. Air Conveyor

Pictures for reference only, because the length and direction shall depend on final factory layout drawing confirmed by the buyer.

2. Sparkling water filling machine 3-in-1 Monoblock

It especially design to fill carbonated beverage into plastic bottle, the process chart is below:
Rinse the empty bottle with clean water —filling gas water into the plastic bottle —-capping the filled bottles with screw type cap
This gas water filling equipment adopts bottle neck holding transmission technology to realize fully automatic washing, filling and capping. It is equipped with CO2 accuracy pressure control, so that the liquid level is always stable. The application of alarm devices for bottle jam, bottle shortage, bottle damage, cap shortage, over loading etc. in several places ensure the quality of its production. The machine obtains advantages of high reliability, high efficiency, high grade of automation and easy operation, etc.

3. Cap Loader

4. Belt Conveyor

The post Automatic Sparkling Water Filling Machine Line first appeared on Filling Machine Manufacturer.

3-5L water bottle filling machine
Features:
The machine elements that contact with the liquid is made of high quality stainless steel, The critical components are made by numerically-controlled machine tool, and the whole machine condition is under detection by photoelectric sensor. It is with advantages of high automation, easy operation, good abrasive resistance, high stability, low failure rate, etc.

Flat conveyor

This 3L – 5L bottle water filling machine combines disinfection washing, filling and capping three functions into one assembly line. Mainly used for liquid filling, it is moderate, simple structure, easy maintenance.

3-5L water filling machine (Washing/filling/capping 3-in-1 mono-block)

3-5L PET Bottle washing machine from the washer, filling ,capping and conveyor line, linear motion and pneumatic operation, PLC control, high degree of automation is a square bottle, irregular bottle is the ideal equipment, production may be appropriate to adjust the equipment package the materials used in all high-quality stainless steel.

1. Rinsing Part

●  Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
●  The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
●  The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
●  The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
●  Rinsing time can be guaranteed for 2 seconds.
●  By adjusting the height of the rotary parts to adapt for different bottle height
●  The motivation is derived from the driven system in the framework passed by gear.
●  The supplying of rinsing water is controlled by solenoid valve.

2. Filling machine

●  Adopted famous brand anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
●  The rotate plate is made of stainless steel 304, large flat toothed bearing.
●  The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of food grade stainless steel.
●  The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
●  The beverage supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
●  Sliding bearing is adopted non-maintaining bearing, that can reduce the pollution of filling to the environment. Rolling bearing made of stainless steel, the sealing ring is made of EPDM material, plastics is made of UMPE.
●  The motivation of the filler is derived from the driven system in the framework and passed by gear.
●  The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
●  The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
●  The key parts and electric elements of the machine are adopting import products.

3. Capping Part

●  Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
●  The screwing capping head is dual-purpose design: it is suitable for flat cap and sport cap.
●  The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
●  A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
●  A bottle inlet detect switch is settled on the screwing capper.
●  There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts.
●  There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
●  By adjusting the height of the rotary parts to adapt for different bottle height.
●  The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
●  The main parts of the screwing capper are processed by the digital-control processing center

Cap Elevator

There is a detector switch in the cap sorter, when the cap is not enough, the detector on the cap sorter get a signal of lacking-cap, the cap elevator starts. The caps in the tank pass through the belt conveyor to the cap sorter. It can change the size of the tank inlet by the flashboard; this can adjust the speed of cap falling.

Belt conveyor

The post 3-5L water bottle filling machine first appeared on Filling Machine Manufacturer.

Glass bottle Water 3 in 1 Rinsing Filling and Capping Machine
Featured:
The machine elements that contact with the liquid is made of high quality stainless steel, The critical components are made by numerically-controlled machine tool, and the whole machine condition is under detection by photoelectric sensor. It is with advantages of high automation, easy operation, good abrasive resistance, high stability, low failure rate, etc.
Parameters:

Glass bottle Water 3 in 1 Rinsing Filling and Capping Machine

1)Spring-type flushing pliers, the empty bottle automatically turns 180° with the track, and the bottle is rinsed. The plumbing nozzle of the machine adopts plum-shaped multi-holes to flush the angles of the bottom of the bottle, and the flushing efficiency is high.
2)Adopt bottle bottom holding and micro-negative-pressure filling type. The filling level is steady and speed stable, without leakage.
3)Adopt alarm devices for bottle jam, bottle shortage, bottle damage, cap shortage, over loading etc. in several places. The device helps to ensure the quality of its production.
4)Easy operation. For the bottles with same diameter but a little difference in height, the 3in1 monoblock do not need changing exchanging parts. It just needs to adjust height of drying/filling/capping valves, so that time is saved and maintenance more convenient.
5)Independent electricity box makes sure every electrical appliance works smoothly.
6)Material: The material which contact directly with the liquid is the SUS304 (Food grade), made in china.

Automatic cap loader

This machine is designed and manufactured for multiple cap types. It features simple structure, convenient operation, and easy maintenance.
It has a strong capacity of transporting caps and sterilizing. The height and distance of transporting caps, the time of sterilizing can be adjusted as the requirement.
With two tubes for sterilizing caps in the storage hopper
Framework
Material: stainless steel

conveyor Belt

The post Automatic Glass Bottle Water Filling Machine Line first appeared on Filling Machine Manufacturer.

Small PET bottle Water 3 in 1 Rinsing Filling and Capping Machine
The machine elements that contact with the liquid is made of high quality stainless steel, The critical components are made by numerically-controlled machine tool, and the whole machine condition is under detection by photoelectric sensor. It is with advantages of high automation, easy operation, good abrasive resistance, high stability, low failure rate, etc.
Parameters:

Air conveyor

Small PET bottle water filling machine (Washing/filling/capping 3-in-1 mono-block)

General description
The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face downward. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle inside wall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces upward. Then the rinsed bottle is transferred to the filling part through bottle poking star wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and auto rotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through star wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet

Rinsing Part

●  Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
●  The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
●  The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
●  The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
●  Rinsing time can be guaranteed for 2 seconds.
●  By adjusting the height of the rotary parts to adapt for different bottle height
●  The motivation is derived from the driven system in the framework passed by gear.
●  The supplying of rinsing water is controlled by solenoid valve.

Filling Part

●  Adopted famous brand anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
●  The rotate plate is made of stainless steel 304, large flat toothed bearing.
●  The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of food grade stainless steel.
●  The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
●  The beverage supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
●  Sliding bearing is adopted non-maintaining bearing, that can reduce the pollution of filling to the environment. Rolling bearing made of stainless steel, the sealing ring is made of EPDM material, plastics is made of UMPE.
●  The motivation of the filler is derived from the driven system in the framework and passed by gear.
●  The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
●  The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
●  The key parts and electric elements of the machine are adopting import products.

Capping Part
This unit is the highest degree of accuracy of 3-in-1 machine, it is important for the machine to run stably and the product quality.

Characteristic
●  Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
●  The screwing capping head is dual-purpose design: it is suitable for flat cap and sport cap.
●  The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
●  A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
●  A bottle inlet detect switch is settled on the screwing capper.
●  There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts.
●  There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
●  By adjusting the height of the rotary parts to adapt for different bottle height.
●  The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
●  The main parts of the screwing capper are processed by the digital-control processing center

Cap Loader

There is a detector switch in the cap sorter, when the cap is not enough, the detector on the cap sorter get a signal of lacking-cap, the cap elevator starts. The caps in the tank pass through the belt conveyor to the cap sorter. It can change the size of the tank inlet by the flashboard; this can adjust the speed of cap falling.

Belt conveyor

Light inspection unit

Light inspection box is covered with stainless steel, with appropriate and comfortable light of
national sanitary standard, which can inspect clearly the impurity, defaults and grains.

Air blowing drier

The fast flowing air from the blow of the high-pressure fan is sprayed out of an aperture, to remove the remaining waters from bottles to a high extent. The aperture is side-positioned to blow all sides of bottles with fast flowing air.

Sleeve labeling machine with shrink steam and steam generator

This machine adopts international advanced technology, sleeve the circle label on the PET bottle, and then hot shrinking to fix on the position which bottle body designated.
With single label feeding head, micro computer automatic control; Automatic detection, automatic positioning; exchanging label is quick, easy, and the cutting is exact.
Adopting PLC control, position module, servo motor, frequency converter, and touch screen.
A variety of bottle shapes are acceptable: round bottles, square bottles, flat bottles, curve bottles, cup bottles, etc.

Inkjet printer

Automatic straight line heat shrink film packaging machine

Automatic PE film charter is designed for beer, beverage, pure water, fruit juice, dairy products and other beverages designed for small automatic packaging production line, with feeding feed, Li bottles, film, sealing, shrinkage, Automated functions.

Technical Features:
●The world’s advanced film thermostat heat sealing technology, clear and firm seal.
●Quick-cooling sealing structure to ensure higher sealing strength under high-speed production conditions.
●PLC program automatic cycle control, stable and reliable performance.
●Imported guide rod cylinder, to ensure accurate movement, durable.
●Sensor switch control film delivery system, reliable control of film delivery length, reduce wear and tear.
●All delivery is frequency control, smooth and smooth delivery.
●Unique thermal contraction channel, hot air circulation system, heat evenly, shrink strong, beautiful.
●Three-layer insulation treatment, insulation performance, fast heating, energy conservation.
●Enhanced cooling stereotypes, packaging film can quickly into a high-strength state, convenient storage and transportation.
● Easy to adjust when the package and bottle are changed, which can realize the function of one machine.

The post Small PET Bottle Filling Machine Line first appeared on Filling Machine Manufacturer.

Features:
The machine elements that contact with the liquid is made of high quality stainless steel, The critical components are made by numerically-controlled machine tool, and the whole machine condition is under detection by photoelectric sensor. It is with advantages of high automation, easy operation, good abrasive resistance, high stability, low failure rate, etc.

Parameters:

1. Air conveyor

Material: Stainless steel SUS304

2. Water filling machine (Washing/filling/capping 3-in-1 Monobloc)

The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle wall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle star wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and auto rotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through star wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet

Capping Part
This unit is the highest degree of accuracy of 3-in-1 machine, it is important for the machine to run stably and the product quality.

3. Cap loader

There is a detector switch in the cap sorter, when the cap is not enough, the detector on the cap sorter get a signal of lacking-cap, the cap elevator starts. The caps in the tank pass through the belt conveyor to the cap sorter. It can change the size of the tank inlet by the flash board; this can adjust the speed of cap falling.

4. Belt conveyor

The post Automatic Still Water Filling Machine Line first appeared on Filling Machine Manufacturer.

Bottle blowing – Water treatment – Automatic Filling – Capping – Manually put the label – shrink tunnel do label shrinkage – Laser printing – film wrap packing – Output

Main technical parameter

Equipment list

Technical parameter – Washing Machine 

Technical parameter – Filling Machine

Technical parameter – Capping Machine

Suitable products

The post 2000BPH Water Split Filling Line first appeared on Filling Machine Manufacturer.